Electric immersion heaters power aluminum dip well brazing furnaces with consistent, efficient heat transfer. This brazing method creates clean, strong joints that outperform welding, making it ideal for composite or assembled parts. These heaters shorten cycle times, improve temperature control, and reduce operating costs in high-volume production.

Looking for the right solution? Explore our Vertical Immersion Heaters and Horizontal Immersion Heaters designed for aluminum dip brazing applications.

Aluminum dip well furnaces

What is Aluminum Dip Brazing?

Dip brazing joins metal parts by immersing them in a molten filler metal bath, usually aluminum-based. The filler flows into the joint between two closely fitted parts and forms a durable, uniform bond.

  • Cleaner than welding – produces oxide-free joints with minimal post-processing

  • Cost-effective – reduces labor & consumables for high-volume runs

  • Consistent results – creates composite assemblies and complex shapes with precision

Manufacturers in aerospace, automotive, and electronics rely on this process to produce lightweight, strong metal components.

How Electric Immersion Heaters Improve Dip Brazing Furnaces

New Century electric immersion heaters deliver precision and efficiency:

  • Position close to the dip well or degassing head for maximum heat transfer

  • Eliminate interference from oxide layers

  • Maintain stable temperatures critical to brazing quality

Mounting the heaters beneath any separating refractory arch allows them to achieve uniform heat distribution for faster, cleaner brazing.

Key Benefits of New Century Electric Immersion Heaters

  • Faster brazing cycles – complete multiple joints in minutes to increase throughput

  • Uniform temperature control – electrodynamic circulation keeps heat consistent

  • Energy efficiency – precise temperature regulation cuts energy waste

  • Versatility – supports melting furnaces, holding furnaces, degassing wells, filter systems, dip wells, and auto-pour units

Each unit includes a thermocouple and cast copper connectors for reliable operation. Our team also provides mounting guidance and cover options to extend heater life and performance.

Why Choose New Century Heaters?

  • Decades of experience with industrial heating solutions

  • Designs built for long-term reliability in demanding aluminum brazing environments

  • Direct technical support to optimize your brazing furnace

Ready to upgrade your dip brazing system? Contact us for expert guidance.

Immersion Heating System Details

New Century Heaters has engineered our immersion heaters specifically for molten metal. These heaters coupled with specially designed protection tubes provide the most robust and efficient molten metal heat source in the industry.

Our immersion heating elements are made of heavy gage ICA wire on cast ceramic cores that guarantee wire spacing to evenly distribute the heat through high density, high conductivity, non-wetting protection tubes.

We use the heaviest gage wire in the industry to provide robust, long-lived heaters that can be operated up to 2,000 degrees Fahrenheit. The wire is recessed in separating groves that are precision cast in a ceramic core that is engineered to compliment the mating protection tube. Because of this, the coils can never touch each other and short out. Extra heavy leads are brought out and insulated away from the heater core to provide trouble free connections.

If you are a manufacturer of furnace, we want to talk to you.  Contact us today for a free, quick estimate!

If you are looking to replace your immersion heater found in a melting furnace,  contact us!