New Century Immersion Heaters are commonly found in holding furnaces, where they serve as the ideal solution for both free-standing and inline furnaces. Designed to efficiently transfer heat, these heaters bypass the insulating layer of oxides typically found on the surface of the melt. Positioned beneath any separating refractory arch, they are strategically placed in close proximity to the dip well or degassing head to optimize heat distribution. For more information or to discuss your specific heating needs, contact us.
Enhanced Melt Quality and Energy Efficiency
Using New Century Heaters in your holding furnaces offers several significant advantages:
- Optimal Melt Quality: The direct heating approach helps in refining the quality of the melt, ensuring that the final cast product meets high standards.
- Energy Savings: These heaters are designed to minimize heat loss, saving up to 30% on energy costs compared to traditional methods.
- Precise Temperature Control: Maintaining tight temperature tolerances is crucial in metallurgical processes, and our heaters excel in providing consistent heating.
Immersion Heaters Commonly Found in Holding Furnaces
New Century Heaters has engineered our immersion heaters specifically for molten metal applications. Our heaters, coupled with specially designed protection tubes, represent the most robust and efficient molten metal heat source in the industry. Key features include:
- Single Phase Operation: Simplifies electrical requirements and installation.
- Energy Savings: Capable of reducing energy consumption by up to 30%.
- Customizable Controls: Various control options are available to suit different operational needs.
- American Made: All heaters are proudly made in the USA, ensuring high quality and reliability.
Collaboration and Customization
We understand that every furnace operation has unique needs. Whether you are a manufacturer of holding furnaces looking for a reliable heating solution or you need to replace an existing immersion heater, New Century Heaters is ready to assist. We offer free, quick estimates and are prepared to work closely with you and your furnace builder to find the optimal heating solution for your requirements.
New Century Immersion Heaters are versatile and can be used in a variety of applications beyond holding furnaces, including melting furnaces, degassing wells, low-pressure furnaces, filter systems, dip-wells, and auto-pour units. Each heater comes equipped with a thermocouple and cast copper connectors, and we can also provide expert advice on mounting and cover options to ensure seamless integration and optimal performance.
