Electric immersion heaters are the preferred choice for aluminum dip well brazing furnaces, known for their efficiency in joining metal components. This heating method is ideal for processes that require clean, strong joints, outperforming other techniques like welding and proving cost-effective for composite or assembled parts. Perfect for high-volume production, these heaters streamline the brazing process in large-scale operations. Interested to learn more about our immersion heaters? Click to view our vertical immersion heaters or horizontal immersion heaters.
The Advantages of Dip Brazing
Dip brazing involves joining metal parts using a molten filler metal, typically aluminum, which is melted and flowed into the joint between two closely fitted pieces. This method is particularly effective for creating composite or assembled parts, providing a cleaner and more uniform joint compared to welding. It is especially well-suited for large production runs that are typically performed in large furnaces.
How Electric Immersion Heaters Enhance Brazing In Aluminum Dip Well Furnaces
Electric immersion heaters from New Century bring high efficiency to the brazing process. These heaters are designed to transfer heat effectively into dip wells without the interference of an insulating oxide layer on the surface, which is a common challenge with other heating methods. Positioned beneath any separating refractory arch and close to the dip well or degassing head, our heaters ensure optimal heat distribution and temperature control.
Key Benefits of Using New Century Electric Immersion Heaters
Fast Brazing: Complete brazing of all joints within minutes through a single immersion, significantly cutting down production time.
Uniform Temperature: Electrodynamic circulation ensures that temperature uniformity is maintained throughout the process, optimizing melt quality and the quality of the final cast product.
Energy Efficiency: Minimizes energy wastage by maintaining precise temperature control and reducing the need for excessive heating.
Versatility: New Century Immersion Heaters can be used in a wide variety of applications including melting furnaces, holding furnaces, degassing wells, low-pressure furnaces, filter systems, dip-wells, and auto-pour units.
Our immersion heaters, which include a thermocouple and cast copper connectors, are designed for ease of use and long-term reliability. We also offer advice on mounting and covering options to ensure that you get the most out of your investment.
