New Century Immersion Heaters are the ideal solution for ladle melting furnaces. An immersion heating system in ladle melting furnaces efficiently transfers heat into dip wells and degassers as heat doesn’t have to pass through an insulating layer of oxides on the surface of the melt. The immersion heater is beneath any separating refractory arch, and is in close proximity to the dip well or degassing head.

New Century Heaters can assist with your immersion heating system in ladle melting furnaces by providing a variety of benefits.

  • Optimizing melt quality, and the quality of the final cast product.
  • Minimizes energy wastage
  • Ensuring temperatures are maintained to tight tolerances

If you are a manufacturer of ladle melting furnace, we want to talk to you. Contact us today for a free, quick estimate!

If you are looking to replace your immersion heater found in a melting furnace, contact us!

We will work with you and your furnace builder to find the optimal solution for
your furnace heating requirements.

New Century Immersion Heaters can be used in a wide variety of applications including melting furnaces, holding furnaces, degassing wells, low pressure furnaces, filter systems, dip-wells, and auto-pour units. All heaters include a thermocouple and cast copper connectors. We can also provide mounting and cover advice.

 

Immersion Heating System Details

New Century Heaters has engineered our immersion heaters specifically for molten metal. These heaters coupled with specially designed protection tubes provide the most robust and efficient molten metal heat source in the industry.

Our immersion heating elements are made of heavy gage ICA wire on cast ceramic cores that guarantee wire spacing to evenly distribute the heat through high density, high conductivity, non-wetting protection tubes.

We use the heaviest gage wire in the industry to provide robust, long-lived heaters that can be operated up to 2,000 degrees Fahrenheit. The wire is recessed in separating groves that are precision cast in a ceramic core that is engineered to compliment the mating protection tube. Because of this, the coils can never touch each other and short out. Extra heavy leads are brought out and insulated away from the heater core to provide trouble free connections.

If you are a manufacturer of furnace, we want to talk to you.  Contact us today for a free, quick estimate!

If you are looking to replace your immersion heater found in a melting furnace,  contact us!